Researchers have developed a critical part of a hydrogen storage system for cars that makes it possible to fill up a vehicle’s fuel tank within five minutes with enough hydrogen to drive 300 miles. The system uses a fine powder called metal hydride to absorb hydrogen gas. The researchers have created the system’s heat exchanger, which circulates coolant through tubes and uses fins to remove heat generated as the hydrogen is absorbed by the powder. The heat exchanger is critical because the system stops absorbing hydrogen effectively if it overheats, said Issam Mudawar, a professor of mechanical engineering who is leading the research. “The hydride produces an enormous amount of heat,” Mudawar said. “It would take a minimum of 40 minutes to fill the tank without cooling, and that would be entirely impractical.” Researchers envision a system that would enable motorists to fill their cars with hydrogen within a few minutes. The hydrogen would then be used to power a fuel cell to generate electricity to drive an electric motor.
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